Intelligence Before Metal
At Eurotek, we utilize the most advanced simulation software on the market to predict the behavior of any polymer (PVC, PE, HFFR, XLPE, PEEK, etc.) within our extrusion heads.
• Predictive Analysis: We visualize pressure, temperature, and flow velocity from the extruder outlet to the die.
• Zero Stagnation: We eliminate material degradation zones and interfacial instabilities in co-extrusion.
• Time-to-Market Optimization: We drastically reduce physical testing and scrap, delivering a product that is already perfected for your line.
• Customer Advantage: Reduced start-up costs and guaranteed flawless surface quality from the very first kilometer.
BEYOND THE PRODUCT:
A PARTNER FOR YOUR PRODUCTION PROCESS.
From virtual simulation to on-site commissioning, we guarantee flow optimization and the total reliability of our extrusion heads.
Rheological study and flow simulation
Rheological Simulation: Production Advantages:
The integration of flow simulation software into our R&D process offers immediate strategic benefits, transforming virtual design into real-world efficiency:
- “Zero-Test” Design: Optimization of extrusion heads without the need for costly physical trials and intermediate prototypes.
- Maximum Productivity: Drastic reduction in line downtime and maximization of extruder output.
- Flow Channel Efficiency: Fluid-dynamic studies for impeccable material selection and perfectly balanced die design (mono or co-extrusion).
- Control of Complex Processes: Optimization of co-extrusion phases and cooling sections to ensure dimensional stability.
ATroubleshooting & Critical Issue Resolution
In cable coating extrusion, our simulation technology allows us to predict, understand, and resolve the most critical process phenomena:
- Flow Imbalances: Resolving concentricity issues at the die outlet.
- Pressure Management: Stabilizing anomalous extrusion pressures (excessively high or low).
- Surface Quality: Eliminating aesthetic defects and thermal polymer degradation inside the head.
- Co-extrusion Stability: Preventing interfacial instabilities, layer delamination, or void formation during cooling.
- Shrinkage & Thermal Stress: Controlling material shrinkage along the cable and preventing overheating during the winding phase.
- Plant Performance: Resolving performance drops due to surges, material burning, or induction/microwave heating issues.
Commissioning & On-Site Support
At Eurotek, our commitment does not end with product delivery. Eurotek’s commissioning service ensures a seamless transition from theory to practice. We do more than just supply equipment; we ensure its perfect integration into your production line. We offer a comprehensive commissioning service at the customer’s facility, managing every stage of the extrusion head setup.
• Assisted Start-up: Our specialized technicians oversee the operational launch to guarantee a perfect setup from the very first kilometer of production.
• Process Optimization: We work alongside your team to maximize equipment performance and minimize start-up scrap.
• Technical Training: We provide the essential know-how for proper maintenance and daily management of the heads, ensuring longevity and consistent quality.
Precision mechanical processing
In our workshop, equipped with the highest precision materials, is performed a wide range of mechanical processing
After-sales technical assistance
We attach great importance to the after-sales support offered to our customers. It is a vital importance for the customer and also an opportunity for growth and improvement for our company, an opportunity to test itself and ensure efficiency and performance adequate to standards.
The availability of an effective filing system allows us to offer continuous assistance and make original spare parts available to the individual customer even years after product delivery.
Ask for a quote for the manufacture of tailor-made components for your company